This box requires very careful measuring and cutting especially when you are cutting everything by hand. So sharpen your blades and pencil!
The grain direction of all materials should run head to tail or parallel to the spine.
Measure and cut the five pieces as follows: (in brackets the sizes used in the example for a book measuring 113 x 157 x 12mm) A and C = width of pages + 2mm x height of pages + 6mm (115mm x 163mm) B = height of A x depth + 2mm (163 x 14 mm) C and D = width of book x depth of B (113 x 14mm)
Carefully cut out the five pieces from 2mm grey board.
Cutting tips for the two larger pieces.
Lining the inside of the box – video
Cover each of the five pieces separately as shown.
Building the box – video
Lining the outside of the box to make it stronger and better looking – video
Covering the slipcase.
You can cover the box with bookcloth or paper and follow the same method shown here for each. Your covering material/paper needs to be big enough to cover the box in one piece:
Calculate the size as follows: (minimum) width of covering = twice the width of box + depth + about 5 cm (minimum) height of covering = height of box + twice the depth + about 2cm
Covering the box with paper part 1 – video
Covering the box with paper part 2 – video