CNC machining and moulding and casting

Week 9:

I began by going step-by-step through the guide provided. This ended up being quite a long process as the manufacture section of fusion 360 is new to me and it took a while to familiarise myself with the functions available.

I started by creating the mini tile:

 

mini tiles

At first I started drawing on the wrong plane. It was supposed to be the front one to make it easier when it came to the CNC simulation. I realised this when it came to creating the stock material as it looked completely off and not at all like what was in the guide. I re-created the part correctly  by looking at the cube at the corner of the screen which has each plane labelled so I could make sure the letter was on the front.

Dimensioning the stock material:

Stock material

 

Setup includes:

-The tool (material, cutting diameter, corner radius)

-Operations (heights, passes, linking)

-Speeds

setup

Tool:

High carbon steel tool

With so much choice I wanted to learn more about what made certain materials appropriate for different types of cut needed or the materials you are milling.

Here are some useful websites explaining types of process and  drill

https://toolholderexchange.com/cnc-cutting-tools-primer/ -good comparison of materials and examples of other types of CNC machining

https://www.cnc.com/programming/-easy to understand explanation of programming and G-code.

Simulation:

CNC simualtion

 

Post Process:

(1001)
(T1 D=3 CR=0 – ZMIN=-3 – flat end mill)
G90 G94
G17
G21
G28 G91 Z0
G90

(Face1)
T1 M6
S5820 M3
G54
M8
G0 X16.225 Y-13.333
Z15
Z5
G1 Z-2.7 F349.2
G18 G3 X15.925 Z-3 I-0.3 K0
G1 X14.5
X-14.5
G17 G2 X-14.5 Y-10.696 I0 J1.319
G1 X14.5
G3 X14.5 Y-8.057 I0 J1.319
G1 X-14.5
G2 X-14.5 Y-5.419 I0 J1.319
G1 X14.5
G3 X14.5 Y-2.782 I0 J1.319
G1 X-14.5
G2 X-14.5 Y-0.144 I0 J1.319
G1 X14.5
G3 X14.5 Y2.494 I0 J1.319
G1 X-14.5
G2 X-14.5 Y5.133 I0 J1.319
G1 X14.5
G3 X14.5 Y7.771 I0 J1.319
G1 X-14.5
G2 X-14.5 Y10.408 I0 J1.319
G1 X14.5
G3 X14.5 Y13.047 I0 J1.319
G1 X-14.5
G18 G3 X-14.8 Z-2.7 I0 K0.3
G0 Z15
G17
M9
G28 G91 Z0
G90
G28 G91 X0 Y0
G90
M5
M30

Print Friendly, PDF & Email